Case Study: The Lakeside Resort's Custom Patio Furniture Cover Challenge

Lee Tremblay
Sep 10
3 min read

A luxury lakeside resort in Ontario faced a significant challenge with its outdoor patio furniture. The resort had invested heavily in high-end, uniquely shaped number of patio furniture to create a comfortable and stylish experience for guests. However, the harsh Canadian climate—with its intense sun, heavy rain, and snow—was causing rapid deterioration of the furniture, leading to costly annual repairs and replacements.

The resort's management tried several off-the-shelf patio furniture covers. They were either the wrong size, did not fully protect the furniture, or were made of materials that cracked and faded after just one season. The resort needed a solution that was durable, aesthetically pleasing, and a perfect fit for their unique furniture designs.

The Challenge:

Unique Shapes and Sizes: The resort's custom-designed patio sets and loungers didn't fit standard-sized covers.
Extreme Weather: The covers needed to withstand intense UV rays, heavy rain, freezing temperatures, and snow.
Durability and Aesthetics: They required covers that were not only protective but also maintained a clean, professional look and didn't crack or fade over time.
Longevity: The covers had to be a long-term investment that would significantly extend the life of the furniture.

Advanced Textiles' Solution

Advanced Textiles, based in Greater Sudbury, was approached for a custom solution. Their expertise in soft goods fabrication and their use of industrial-grade materials for the mining and transportation industries made them an ideal partner.

Precision Measurement and Design: The Advanced Textiles team visited the resort to take precise measurements of each piece of furniture. They utilized their digital pattern creation and 3D modeling capabilities to design covers that would fit "like a glove."
Material Selection: Based on the climate challenges, Advanced Textiles recommended a heavy-duty, UV-resistant, and waterproof vinyl-coated polyester fabric. This material is engineered for extreme protection and would not crack in cold weather, unlike cheaper PVC alternatives.
Expert Fabrication: Using their state-of-the-art CNC cutting table, they ensured every piece was cut with perfect accuracy. The covers were then expertly stitched using industrial-grade sewing machines, with reinforced seams to prevent tearing and leakage.
Bulk Production: Once the prototypes were approved, Advanced Textiles scaled up production to create a full set of custom covers for the entire resort, ensuring consistent quality across all units.

"Protecting your investment can be a challenge, but we've engineered the perfect solution."

The Outcome

The partnership with Advanced Textiles proved to be a resounding success. The resort's new patio furniture covers provided a perfect, tailored fit that was both functional and aesthetically pleasing.

Extended Furniture Life: The furniture was fully protected from the elements, eliminating the need for costly off-season repairs and replacements.
Enhanced Guest Experience: The covers' high quality and perfect fit contributed to the resort's luxury branding.
Significant Cost Savings: The initial investment in custom, high-quality covers paid for itself by drastically reducing long-term maintenance and replacement costs.
Peace of Mind: The resort's management now has peace of mind, knowing their investment is protected year-round by a product built with Canadian durability in mind.

This case study demonstrates how Advanced Textiles' core strengths—durability, precision, and custom innovation—translate seamlessly from the harsh demands of the mining sector to the recreational and residential markets. Their ability to deliver tailored, high-performance textile solutions for any need solidifies their position as a top-tier soft goods fabricator in Canada.\

Get a Quote for Your Custom Textile Project

Ready to protect your investment with a solution built for durability? Whether you need covers for unique outdoor furniture, heavy-duty industrial equipment, or any other specialized soft goods, Advanced Textiles has the expertise to deliver.

Contact our team today for a custom quote and consultation.

Advanced Textiles

1988 Kingsway, Building B3,

Sudbury ON P3B 4J8

www.advancedtextiles.com | (705) 555-1234 | info@advancedtextiles.com or

directly contact lee@advancedtextiles.ca

Always on the cutting edge!